Alkali Environmental Consultants is an independent UK provider of UKAS-accredited MCERTS stack emissions testing, stack emissions monitoring, FTIR emissions monitoring, isokinetic sampling, CEMS hire, QAL2/QAL3 support and environmental permit compliance services. Alkali operates under UKAS Laboratory No. 24303 and provides UK-wide stack testing support for industrial operators, environmental permit holders, EfW, MCP, IED and manufacturing sites. Operators can request a stack testing quote online by uploading permit or process details.
From portable FTIR gas analysis and isokinetic sampling trains to CEMS hire, QAL2 calibration, dust monitoring, VOC sampling, acid gas testing, metals, mercury and dioxin/furan methods — our equipment and methodologies are selected around your environmental permit, process conditions and reporting obligations.
Equipment Selected Around Your Permit, Process and Pollutants
Industrial emissions monitoring is not one-size-fits-all. The right equipment depends on your process, stack access, moisture content, temperature, pollutant suite, environmental permit conditions, reporting basis and whether the requirement is periodic monitoring, continuous monitoring, QAL2/AST, abatement checks or process optimisation.
Periodic stack testing
Permit compliance monitoring, commissioning, abatement efficiency, MCPD support and annual/periodic testing. Equipment may include isokinetic sampling trains, FTIR, wet chemistry, sorbent tubes, gravimetric sampling and accredited laboratory analysis.
Continuous emissions monitoring
Live CEMS/AMS monitoring, temporary CEMS hire, QAL2, QAL3, AST, DAHS and CEMS performance checks. Hardware typically includes sample probes, heated lines, analysers, QAL3 calibration systems and data handling.
Environmental monitoring & consultancy
Ambient air, construction dust, odour, noise, dispersion modelling, H1 stack height, environmental permitting and EA reporting — supported by appropriate field instruments and partner laboratories.
Not sure what equipment your permit requires? Send us your permit conditions and we’ll advise the most appropriate monitoring method.
Depending on the monitoring objective, equipment may include portable analysers, isokinetic sampling trains, CEMS, QAL2/QAL3 systems and specialist sorbent media. The categories below summarise the equipment and methodologies our engineers use, specify, hire, calibrate, test alongside or advise on.
FTIR (Fourier Transform Infrared spectroscopy) is used for simultaneous multi-component gas measurement from stacks, ducts and process vents. It is particularly useful where real-time data, changing process conditions or multiple gases need to be assessed during one monitoring campaign.
Equipment commonly used includes a portable FTIR gas analyser, heated FTIR sampling system, heated sample line and probe, calibration gases and field data logging.
NO NO₂ NOx SO₂ CO CO₂ N₂O NH₃ HCl HF H₂O / water vapour CH₄ Selected VOC-related compounds where method-appropriate
Technology
Typical use
Strength
Considerations
FTIR
Multi-gas stack emissions testing
Real-time multi-component data
Requires correct calibration, heated sampling and method selection
Where FTIR capability is used, it allows real-time measurement of multiple gases from industrial stack emissions, supporting compliance monitoring, troubleshooting, process optimisation and permit-related reporting.
Application
Multi-component stack gas analysis
Typical use
Compliance checks, process trials, abatement checks, MCPD and industrial emissions support
Sampling
Heated line and probe where needed
Reporting
Regulator-ready data interpretation and emissions reporting
Quality
Aligned with UKAS/MCERTS methods where applicable to stack emissions testing
Isokinetic Sampling Equipment for Particulates, Metals, Mercury, Dioxins and PAHs
Isokinetic sampling is used when the sample must be collected at the same velocity as the gas stream to obtain a representative particulate or pollutant sample. It is central to many stack emissions monitoring campaigns — especially for dust, metals, mercury, dioxins/furans, PAHs and PCBs.
Typical equipment includes the sampling nozzle, Pitot tube, stack temperature probe, differential pressure measurement, heated probe, filter holder, impingers, condensate traps, XAD resin trap, sorbent media, sampling pump, dry gas meter, moisture measurement, sample recovery and chain-of-custody handling to the accredited laboratory.
Typical isokinetic train flow
Stack sampling port → nozzle → probe → filter → impingers / XAD resin → pump → dry gas meter → sample recovery → laboratory analysis → report.
What is isokinetic sampling used for?
Particulates / dust
PM10 and PM2.5 where required
Metals
Mercury
Dioxins and furans
Brominated dioxins and furans where required
PCBs
PAHs
Oil mist, tar, bitumen fume and rubber fume where method-appropriate
Acid mists and specialist sampling campaigns
Combustion Gas and Flue Gas Analysers
Combustion emissions monitoring often requires measurement of NOx, SO₂, CO, CO₂, O₂, N₂O and water vapour. The appropriate analyser depends on the pollutant, permit limit, reporting basis, stack conditions and required standard. Common technologies include FTIR, NDIR, chemiluminescence, zirconia oxygen cells, electrochemical sensors, infrared gas sensors and paramagnetic oxygen sensors — all relying on appropriate calibration gases and oxygen / dry-wet basis correction.
Pollutant
Common analyser / method
Why it matters
NOx
Chemiluminescence or FTIR / approved method
Combustion, boilers, engines, EfW, MCPD
SO₂
Wet chemistry, NDIR or FTIR depending on method
Sulphur-bearing fuels, acid gas control
CO
NDIR or FTIR
Combustion efficiency and permit compliance
CO₂
NDIR or FTIR
Emissions reporting and reference correction
O₂
Zirconia cell or paramagnetic oxygen analyser
Oxygen correction and combustion control
N₂O
FTIR
Combustion/process-specific greenhouse gas
NH₃
FTIR or wet chemistry / approved method
SCR/SNCR slip and process emissions
H₂O
Moisture method / FTIR
Dry gas correction and reporting basis
CEMS Hire, Transportable CEMS, QAL2, QAL3 and AST Support
Continuous Emissions Monitoring Systems (CEMS / AMS) measure and record live emissions from regulated industrial processes. Alkali supports operators with CEMS hire, temporary monitoring, QAL2 / AST support, QAL3 checks, functional testing, calibration support and regulator-ready interpretation.
Equipment terms operators may encounter include CEMS, AMS, T-CEMS / transportable CEMS, extractive CEMS, hot wet and cold dry extractive systems, cross-duct CEMS, DOAS, FTIR CEMS, sample probes, heated sample lines, sample pumps, sample conditioning equipment, analysers, QAL3 calibration systems, calibration gases, DAHS, BS EN 14181, QAL2, AST, linearity testing, functional tests, EN 15267-3 and MCERTS-approved instruments. (Brand-specific equipment such as OPSIS System 400 is referenced as a market term only.)
What a CEMS system typically includes
Sample probe
Heated sample line
Sample pump
Analyser
Sample conditioning system
QAL3 calibration system
DAHS / Data Acquisition and Handling System
Alarms and reporting
Service and maintenance
QAL2 / AST testing
Need temporary CEMS hire, QAL2 or AST support? Speak to Alkali before your compliance deadline.
Dust, Particulate and PM Monitoring Equipment
Particulate monitoring may be required as periodic gravimetric testing, PM10 / PM2.5 sampling, abatement efficiency testing or continuous dust monitoring. The method depends on the permit, sector, process and measurement objective. Relevant equipment categories include stack dust monitors, particulate filter monitors, gravimetric particulate sampling, isokinetic sampling.
Alkali can advise on whether periodic sampling, continuous monitoring, dust alarm systems or equipment performance checks are appropriate for your permit and process.
VOC, Hydrocarbon and Odour Monitoring Equipment
VOC and odour-related emissions can require total VOC measurement, speciated VOC sampling, sorbent tube analysis, FID monitoring, odour sampling or site odour surveys — depending on the permit and process. Relevant equipment includes FID analysers, sorbent tubes, canister sampling where appropriate, odour sampling equipment and bags for dynamic olfactometry, plus bioaerosol and siloxane monitoring support where relevant.
FID vs FTIR for VOC monitoring
Method
Use
Notes
FID
Total VOC measurement
Strong for total organic carbon-style monitoring
FTIR
Multi-gas real-time analysis
Useful for selected compounds and process investigations
Sorbent tubes
Speciated VOCs
Laboratory analysis and compound identification
Odour sampling
Odour concentration
Used for odour impact and permitting contexts
Market glossary references include Synspec Delta 116 and acoustic cameras (used here as comparison terms only, not Alkali-owned unless confirmed).
Acid Gas and Wet Chemistry Stack Sampling
Many permit conditions require sampling for acid gases and related compounds using wet chemistry, impinger trains, sorbent media or approved instrumental methods. The correct method depends on the compound, required standard and stack conditions.
Pollutants commonly sampled
• Hydrogen chloride / HCl
• Hydrogen fluoride / HF
• Sulphur dioxide / SO₂
• Ammonia / NH₃
• Hydrogen bromide / HBr
• Chlorine / Cl₂
• Bromine / Br₂
• Total chlorides
• Total fluorides
• Total bromides
• Hydrogen cyanide where method-appropriate
Equipment & methodology
• Wet chemistry sampling train
• Impingers and absorption solutions
• Heated probe and heated filter
• Condensate handling and sample recovery
• Field blanks and chain of custody
• Laboratory ion chromatography
• FTIR acid gas measurement where applicable
• NDIR / FTIR alternatives where applicable
Specialist Sampling for Metals, Mercury, Dioxins, Furans, PCBs and PAHs
Specialist pollutants require precise sampling media, representative stack sampling, accredited laboratory analysis and strict chain-of-custody control. Pollutants commonly covered include total metals (As, Cd, Cr, Ni, Pb), mercury, dioxins and furans, brominated dioxins/furans, PCBs and PAHs.
Sampling and methodology terms: XAD resin, filter / wet chemistry, isokinetic sampling, sorbent traps, sample media kits, sample recovery, courier chain of custody and accredited laboratory analysis.
Laboratory analytical techniques such as ICP-MS, ion chromatography, CVAFS, analytical balances, water-scrubbed fume cupboards and microwave digestion are referenced here as laboratory analytical methods and in-house / partner laboratory capability.
Ambient Air Quality, Construction Dust, Passive Monitoring, Noise and Odour Equipment
Alkali’s capability extends beyond stacks to ambient air quality, construction dust, passive diffusion tube monitoring, odour, noise and vibration where required by planning, permitting or nuisance investigations.
Ambient air quality monitors
Construction dust monitoring equipment with email / SMS alerts
Market glossary references include EarthSense Zephyr and AQMesh automatic monitors (referenced as comparison terms only, not Alkali-owned unless confirmed).
A quick reference matrix linking pollutants and parameters to typical equipment, common standards and Alkali’s support. Use this to scope monitoring against your environmental permit conditions.
Request a quote for MCERTS stack emissions testing, CEMS hire or QAL2/QAL3 support.
MCERTS, UKAS and Stack Emissions Standards
Equipment selection must match the permit, pollutant, standard, reporting requirement and uncertainty expectations. Alkali’s UKAS Laboratory No. 24303 and MCERTS accreditations apply to stack emissions testing scope; equipment and methods outside that scope are selected to match the relevant Environment Agency, EN, ISO or BS guidance.
Relevant standards include: EN 15259, EN 14181, QAL1/QAL2/QAL3/AST, EN 15267-3, EN 13284-1, EN 14792, EN 15058, EN 14789, EN 14791, EN 1911, EN 1948 (1–4), EN 14385, EN 13211, EN 12619, EN 14790, EN 16911-1, EN 16911-2, EN ISO 23210 and EN 13725.
Bioaerosol sampling, odour sampling, passive monitoring, FTIR where relevant
Power generation & CHP
Pollutants
NOx, CO, CO₂, SO₂, O₂, particulates
Equipment / methods
CEMS, combustion gas analysers, FTIR, QAL2/AST, flow monitoring
How We Select the Right Stack Testing Equipment
1
Review your environmental permit and emission limit values.
2
Confirm pollutants, process conditions and monitoring objective.
3
Select MCERTS / UKAS-appropriate method and sampling strategy.
4
Mobilise calibrated equipment and MCERTS-qualified personnel.
5
Complete field monitoring, sample recovery and laboratory chain of custody.
6
Deliver regulator-ready results, interpretation and next-step advice.
Upload your permit or monitoring schedule and Alkali will identify the most appropriate equipment and method.
Equipment and Methodology Glossary
Brand-specific terms (e.g. OPSIS, Durag, Sintrol, Synspec, APEX, SIFT-MS, EarthSense Zephyr, AQMesh) are included only as market glossary and comparison terms.
Additional Equipment, Methodologies & Support Capabilities
Beyond the core equipment categories above, our monitoring teams use, specify or work alongside the following capabilities to deliver a full stack testing, CEMS and environmental monitoring service.
Instrumental analysers — non-FTIR fleet
Alongside FTIR, a fleet of instrumental analysers is used for periodic stack monitoring — combustion gas analysers (O₂, CO, CO₂, NOx, SO₂), FID analysers for total VOCs / THC to BS EN 12619 and EN 13526, and fuel gas analysers for calorific value and composition. Paramagnetic and electrochemical sensor technologies are also used, cross-calibrated on-site against reference standards.
Non-isokinetic / instrumental sampling
Where the pollutant is gaseous and the method permits, non-isokinetic sampling is used — heated probe + instrumental analyser, sorbent tubes, DNPH cartridges, SUMMA canisters or wet chemistry impingers without isokinetic conditions. Common for combustion gases, ammonia, acid gases, total VOCs, formaldehyde and speciated VOC campaigns.
Speciated VOC sampling detail
Beyond total VOC by FID, our teams deploy thermal-desorption sorbent tubes (Tenax, Carbograph) to BS EN 13649, DNPH cartridges for aldehydes (formaldehyde, acetaldehyde) to EPA TO-11A, SUMMA canisters for speciated VOCs to EPA TO-15, and one-sample-train methodology for formaldehyde and chlorides where appropriate.
Mercury sampling — wet chemistry & sorbent trap
Dedicated mercury sampling using both wet chemistry (BS EN 13211) and sorbent trap approaches for low-level mercury on EfW, cement and coal-fired plant. Hg-clean glassware and acid-washed components prevent cross-contamination at µg/m³ detection limits. Hg speciation (Hg⁰ vs Hg²⁺) available on request.
Stack flow, temperature, pressure & moisture
Stack velocity, volumetric flow, temperature, static pressure and moisture content to BS EN ISO 16911-1 (manual reference) and BS EN 14790 (water vapour). Type-S and L-type Pitot tubes, K-type thermocouples and RTDs, digital micromanometers and barometric pressure sensors — bench-calibrated against traceable standards before deployment.
Reference gases & on-site calibration
A full inventory of UKAS-traceable certified reference gas mixtures for on-site analyser calibration — NO, NO₂, SO₂, CO, CO₂, O₂, CH₄, N₂O and multi-component blends. Zero, span and linearity checks on-site to support QAL3 control-chart requirements, with permeation tubes for NH₃, HCl and HF calibration where required.
DAHS, telemetry & EA-ready reporting
CEMS deployments are supported by Data Acquisition and Handling Systems (DAHS) with secure remote telemetry, automated daily/monthly emissions reports and Environment Agency permit-ready outputs. Data is hosted in the UK with full audit trail and version control — suitable for EPR reporting, EA Operator Self-Monitoring (OSM), Pollution Inventory and MCP/SG returns.
Dispersion modelling & stack height software
Air dispersion modelling capability using CERC ADMS 6, US EPA AERMOD and CALPUFF for stack height assessments (D1 / H1), permit modelling, planning applications and odour impact studies. Modelling is paired with monitoring data for fully integrated assessments and processed met data from Met Office NWP or site observations.
Noise & vibration equipment
Class 1 integrating sound level meters, unattended environmental noise loggers, vibration monitoring (PPV, VDV), 1/1 and 1/3 octave frequency analysis and weather-protected outdoor kits — for BS 4142 industrial noise assessments, BS 5228 construction vibration, planning noise surveys and complaint investigation.
Odour sampling equipment
Nalophan bag sampling to EN 13725, lung sampler and vacuum chamber systems for point-source odour collection, ambient odour assessment equipment, plus wind direction and stability monitoring for downwind work.
Stack access, safety & site equipment
Safe stack access is a core part of every monitoring campaign. Teams are equipped with IPAF / PASMA access kit, fall-arrest harnesses and fixed-line systems, personal 4-gas monitors (O₂, CO, Hydrogen sulphide, LEL), confined-space tripod and rescue winch, and ATEX-rated intrinsically safe instruments where required.
In-house laboratory & calibration facilities
An in-house gravimetric laboratory, calibration bench and equipment preparation facilities give full control over data quality and turnaround. Filters, glassware and sampling trains are conditioned, weighed and prepared under controlled conditions before every campaign, and reference instruments are bench-calibrated against traceable standards.
UKAS Laboratory No. 24303 and MCERTS accreditations apply to stack emissions testing scope. Other capabilities listed above are delivered under appropriate EN / ISO / BS guidance and in-house quality systems.
Stack Emissions Testing Equipment FAQs
Why Operators Choose Alkali for Equipment-Led Monitoring
Former Environment Agency officers
Practical regulator-side experience embedded in our team.
UKAS Laboratory No. 24303
Accreditation applied to our stack emissions testing scope.
ISO 17025 certified
Operating under a recognised laboratory quality system.
MCERTS accredited methods
Methods accredited for stack emissions testing where applicable.
UK-wide monitoring teams
Mobilised nationally from regional bases.
Equipment selected around permit requirements
Method chosen against pollutant, process and standard.
Fast quotation process
Typically within one working day for standard scopes.
Clear, regulator-ready reporting
Reports designed for EA review and operator use.
Stack testing plus permitting and modelling
Integrated monitoring, permitting and dispersion modelling support.
CEMS hire, QAL2/QAL3 and periodic testing in one place
A single supplier across the compliance lifecycle.
Speak to former Environment Agency officers about your emissions monitoring
Send us your permit or monitoring schedule and we’ll recommend the right equipment, method and reporting approach.